Kolar Mandi · Tomato Grading

Grade the whole crate, not just the top layer.

We put fair, anti-bias grading into the hands of mobile inspectors on the mandi floor. A statistical core-sample and on-device AI deliver a trusted grade in under 45 seconds — no conveyor, no internet, no million-rupee dumper.

Per-lot grade
0
Per inspector kit
0
Handling damage
0bruise
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01 The Problem

The best tomatoes always sit on top.

A 26 kg crate holds roughly 1,500 tomatoes. Passive, top-down scanning — and the human eye — only ever read the surface. Sellers know it, and they pack the surface accordingly. The grade looks honest; the crate is not.

Fixing this with industrial dumpers and fixed conveyor lines costs millions of rupees per mandi — capital a startup can’t justify. So we changed where and how the grading happens, not how much steel it takes.

You don’t need to scan all 1,500 tomatoes to know the truth — only a fair, random sample of them.
A crate of mixed produce held in two hands, viewed from above
The crate problem What the buyer sees on top is never the whole story underneath.

02 The Method

The Core Sample inspection

An active-sampling, mobile-first workflow that mixes top, middle and bottom into a single honest reading. Start to finish in under 45 seconds.

  1. 01

    Random selection

    For a lot of 100 crates, the app flags 3 crates at random — and only after the inspector has logged into that specific lot.

  2. 02

    The funnel dump

    The crate is tipped into a matte-black funnel that gently rolls every tomato into a single-layer tray — bottom, middle and top, fully mixed.

  3. 03

    The single shot

    One photo, held parallel over the tray. The model isolates every tomato and reads colour, size and blemish in a single frame.

  4. 04

    Seamless repack

    The tray tilts and the tomatoes slide back into the crate. Zero manual sorting, zero handling damage.

A robotic vision arm inspecting tomatoes on a grading line beside fresh greens
Computer vision, miniaturised The same grading intelligence — without the industrial line.

03 Technology

A lab inside a ₹15,000 phone

No mini-PCs, no industrial cameras, no variable drives. The whole grading engine runs YOLOv8-nano / MobileNetV4 through TensorFlow Lite, locally on the handset — fully offline on the dusty mandi floor.

Runs on-device · no signal required
  • A

    Colour matrix

    Every tomato in the frame is isolated and read for its average HSV profile, returning a live ripeness breakdown.

  • B

    Size calibration

    A 30 mm blue disc is fixed to the tray as a geometric anchor. No fixed camera height needed — the app scales from the disc.

  • C

    Blemish & puncture

    Trained to flag localised anomalies on the tumbled fruit — black rot, white fungal patches and open skin tears.

04 The Kit

Ten inspectors for the price of one conveyor line

The entire anti-bias grading rig is cheap to replicate — so coverage scales with people, not capital.

ComponentWhat it isCost (INR)
Mobile app license In-house white-label CV app running local TFLite models. ₹0scale cost
Smartphone Android handset, 48 MP camera, mid-range processor. ₹15,000
Sampling rig Folding aluminium frame, matte funnel, flat tray, phone mount. ₹8,000
Calibration target High-durability fixed-dimension reference token. ₹200
Total per inspector A fully mobile, anti-bias grading kit. ~₹23,200 ≈ $280

05 Integrity

Engineered against its own weak points

The human element is where systems break. We stress-tested ours and built the defences in.

Risk

The bribery loophole

Local inspectors face pressure from Kolar Arhatiyas to sample only the good crates, or to tilt the phone and distort the size calibration.

The fix

Sample crate numbers are generated only after lot login, so they can’t be pre-arranged. The gyroscope locks the shutter the moment the phone tilts past off-parallel — no certificate, no exception.

Risk

Perishable damage

Tomatoes bruise easily. Aggressive dumping causes micro-fractures that accelerate rot across the 36-hour journey to Delhi or Kolkata.

The fix

The funnel is lined with food-grade EVA foam and shaped to a shallow 15° slope, so fruit glides and rolls rather than drops. Inspection leaves no mark.

Workers loading crates of produce onto a long-haul truck at a depot
The 36-hour journey A fair grade has to survive the road to Delhi and Kolkata, not just the mandi floor.

06 Get started

Bring fair grading to your mandi.

Run a pilot with Honour Agriculture — deploy a mobile grading kit on your floor and see the difference between the top layer and the truth.